How Roofing Sheet Manufacturers in South America Can Double Output with the Right Roll Forming Setup

Competition is heating up for South America’s roofing sheet manufacturers. But doubling your output is possible with the right mix of technology and process optimization. The Automatic Tr5 Tr6 metal trapezoidal roof panel roll forming machine—paired with strategic upgrades to your roof panel making machine and trapezoidal roll forming machine—is at the center of this transformation. Here’s how to achieve breakthrough results.

Step 1: Assess Production Line Weak Points

Map the entire process from coil storage to finished product. A Bolivian company found that slow manual stacking limited throughput, so they added an automatic stacker and increased capacity by 19% instantly.

Step 2: Upgrade to Machines Built for Speed and Flexibility

The Automatic Tr5 Tr6 metal trapezoidal roof panel roll forming machine enables rapid changeovers, minimal downtime, and accurate digital control. One Chilean producer used these features to handle larger, more diverse orders and boost monthly output.

Step 3: Parallel Machine Installation and Staged Rollout

Add a new trapezoidal roll forming machine in a parallel bay. Operate both lines until the new system consistently matches or outperforms legacy equipment. An Ecuadorian plant doubled monthly shipments this way without increasing overtime.

Step 4: Automate Everything Possible

Modern roof panel making machines with automated feeders, cutters, and stackers free up labor and reduce error. Real case: a Peruvian plant saw a 23% decrease in defects after full line automation and dashboard monitoring.

Step 5: Invest in People and Data-Driven Improvement

Empower teams with targeted training and clear KPIs. A Colombian factory reviewed shift output weekly and rewarded best practices, leading to an ongoing 12% increase in throughput even after automation.

Common Mistakes and How to Avoid Them

• Skipping pre-installation workflow mapping, resulting in unresolved bottlenecks.

• Neglecting digital skills training for operators.

• Failing to coordinate start-up schedules of new and old lines, causing production gaps.

Case Study Highlight

An Argentine manufacturer staged the switch to an Automatic Tr5 Tr6 system over two months, running both machines in parallel. After three weeks of stable high output, they switched fully and doubled their monthly production—without any extra staff.

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READ MORE：

• How Roofing Sheet Manufacturers in South America Can Double Output with the Right Roll Forming Setup

• How Roofing Sheet Manufacturers in South America Can Double Output with the Right Roll Forming Setup

• How Roofing Sheet Manufacturers in South America Can Double Output with the Right Roll Forming Setup

• How Roofing Sheet Manufacturers in South America Can Double Output with the Right Roll Forming Setup