The IBR Tile & Curved Roof Double Layer Roll Forming Machine is a multifunctional cold roll forming solution developed for advanced roofing sheet manufacturers. By integrating two independent forming layers into one solid machine frame, it allows the production of IBR trapezoidal roofing sheets and curved or decorative roof panels on a single production line. The machine features a strong structure, precision rollers, and PLC intelligent control to ensure stable performance and high-quality finished products.
Machine Type: Double layer roll forming machine
Forming Profiles: IBR roofing sheet + curved/glazed tile panel
Forming Layers: Upper and lower independent layers
Applicable Materials: PPGI, GI, color steel, galvanized steel
Material Thickness Range: 0.3–0.8 mm
Effective Coil Width: Customized according to profile
Forming Speed: 8–15 m/min
Roller Stations: 14–20 stations per layer
Roller Material: High-strength 45# steel, CNC machined
Roller Surface Treatment: Optional hard chrome plating
Shaft Material: Solid 45# steel
Shaft Diameter: 75–85 mm
Machine Frame: Heavy-duty welded steel structure
Drive System: Chain drive or gearbox drive
Main Motor Power: 7.5–11 kW
Hydraulic Station Power: 4–5.5 kW
Cutting Method: Hydraulic post cutting system
Cutting Blade Material: Cr12 with heat treatment
Control System: PLC automatic control system
Operation Interface: Touch screen HMI
Length Control: Encoder automatic measuring
Cutting Tolerance: ±1 mm
Power Supply: 380V / 50Hz / 3 Phase (customizable)
Profile Switching: Select upper or lower layer
Automation Level: Fully automatic
Production Mode: Continuous roll forming line
Finished Panel Quality: Smooth surface, accurate shape
Noise Level: Low noise industrial operation
Safety Protection: Emergency stop, safety covers
Energy Efficiency: Optimized motor and hydraulic system
Operator Requirement: 1–2 operators
Maintenance: Easy maintenance and inspection
Installation Support: On-site or remote guidance available
Customization Options: Profile design, voltage, color
Machine Color: Industrial blue (customizable)
Control Language: Multi-language optional
Application Products: IBR roofing sheets, curved roof panels
Production Stability: Suitable for long-term operation
Manufacturing Standard: Industrial heavy-duty grade
Manufacturer: Toppo Machinery Co., Ltd.
This double layer roll forming machine combines IBR tile production and curved roofing panel forming into one compact system, significantly saving factory space and investment cost. Precision forming rollers ensure consistent profile shape, while the PLC control system guarantees easy operation and high production efficiency.
Widely used in steel structure buildings, industrial workshops, warehouses, residential and commercial roofing projects, decorative roof systems, and construction material manufacturing plants.
