PLC Controlled Corrugated Roll Forming Machine

This corrugated roll forming machine is engineered for efficient production of corrugated metal roofing sheets and wall panels. The equipment adopts cold roll forming technology to process galvanized steel, pre-painted steel and aluminum coils into durable corrugated profiles with excellent consistency and forming accuracy.

The machine shown is equipped with a touch screen PLC control system, hydraulic cutting unit, heavy-duty forming frame and precision roller stations, enabling continuous automatic production with stable running performance. It is widely used by manufacturers of roofing panels, building materials, prefabricated houses and steel structure components.

Core Features

• Automatic PLC control with user-friendly touch screen
• Hydraulic post-cutting system for accurate panel length
• High precision corrugated profile forming rollers
• Continuous production with stable feeding and transmission
• Heavy duty steel frame for vibration resistance
• Suitable for roofing sheet and wall cladding production
• Easy operation, maintenance and parameter setting
• Customizable profile design according to customer drawing

Main Technical Attributes

• Product Name: Corrugated Roll Forming Machine
• Machine Type: Metal Roofing Sheet Forming Equipment
• Forming Process: Cold Roll Forming
• Production Mode: Fully Automatic Continuous Production
• Control Type: PLC Intelligent Control
• Human Interface: Touch Screen Operation Panel
• Cutting Method: Hydraulic Automatic Cutting
• Cutting Action: Automatic Length Tracking Cut
• Cutting Blade Material: Cr12 High Strength Mold Steel
• Main Frame Material: Welded Structural Steel
• Machine Base: Integrated Heavy Duty Steel Base
• Roller Material: 45# Steel
• Roller Treatment: Hard Chrome Coated Surface
• Shaft Material: 45# Steel Precision Machining
• Shaft Diameter: 70–80 mm
• Forming Stations: 15–20 Roller Stations
• Transmission Type: Chain Drive
• Drive Mode: Electric Motor Driven
• Main Motor Power: 5.5–7.5 kW
• Hydraulic Station Power: 3–5.5 kW
• Working Voltage: 380V / 50Hz / 3 Phase
• Voltage Option: Customizable for Local Standard
• Applicable Material: Galvanized Steel Coil
• Applicable Material: PPGI Coil
• Applicable Material: Aluminum Coil
• Material Thickness Range: 0.3–0.8 mm
• Feeding Width: Customized by Profile Drawing
• Effective Width: According to Final Corrugated Panel
• Forming Speed: 8–15 m/min
• Length Accuracy: ±1.5 mm
• Automation Level: High Automation
• Decoiler Option: Manual Decoiler or Hydraulic Decoiler
• Coil Loading Capacity: Up to 5 Tons
• Production Output: Continuous Sheet Production
• Finished Product: Corrugated Roofing Sheet
• Finished Product: Corrugated Wall Panel
• Application Industry: Building Material Manufacturing
• Application Industry: Steel Structure Construction
• Application Area: Factory Buildings
• Application Area: Warehouses
• Application Area: Workshops
• Application Area: Farm Buildings
• Application Area: Residential Roofing
• Application Area: Commercial Roofing
• Machine Length: Approx. 7–9 m
• Machine Weight: Approx. 5–8 Tons
• Lubrication: Manual or Optional Automatic Lubrication
• Cooling Method: Natural Cooling
• Operation Method: Touch Screen and Button Combined Control
• Safety Device: Emergency Stop Button
• Safety Design: Protective and Stable Structure
• Maintenance Need: Low Maintenance
• Installation: Engineer Support Available
• Commissioning: Factory Test Before Delivery
• Profile Customization: Supported
• Color of Machine: Customizable
• Service Life: Long-term Industrial Service

Production Line Configuration

A standard corrugated roll forming production line can include a decoiler, feeding platform, roll forming host machine, hydraulic cutting system, PLC control cabinet and run-out table. Each component works in coordination to improve feeding stability, profile accuracy and finished sheet consistency.

Performance Benefits

The machine delivers reliable forming quality, smooth corrugated profile appearance and efficient production speed for mass manufacturing. With strong frame construction and wear-resistant rollers, it is suitable for long working hours and continuous industrial operation. The hydraulic cutting unit ensures clean cutting edges and accurate finished lengths, helping reduce material waste and improve production efficiency.

Applications

The corrugated sheets produced by this machine are widely used for industrial roofs, warehouse roofs, workshop panels, wall cladding systems, temporary site buildings, agricultural sheds, logistics centers and prefabricated steel structure buildings. The final sheets provide good drainage performance, structural rigidity and convenient installation.

Why Choose This Machine

For manufacturers seeking a dependable roofing sheet production solution, this corrugated roll forming machine offers an excellent balance of automation, durability, precision and cost efficiency. It can be customized for different corrugated designs and production requirements, making it a practical choice for expanding metal panel production capacity.